“There’s a whole lot of recollections right here, some good, some dangerous,” mentioned Danny Smith, reflecting on his years working on the now-defunct Stable Vitality mine in Pike County, Ky. Smith, 51, suffers from a sophisticated and incurable stage of black lung illness.

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Wealthy-Joseph Facun for NPR


“There’s a whole lot of recollections right here, some good, some dangerous,” mentioned Danny Smith, reflecting on his years working on the now-defunct Stable Vitality mine in Pike County, Ky. Smith, 51, suffers from a sophisticated and incurable stage of black lung illness.

Wealthy-Joseph Facun for NPR

The gravesite in Danny Smith’s huge and verdant yard is shaded by hulking timber. His dad and mom’ graves are adjoining and marked by an enormous gravestone. In summer time, crickets chirp, birds sing, and leaves rustle within the breeze.

It’s a peaceable spot for Smith’s closing resting place. And it is prepared.

“I truthfully by no means imagined it might get this dangerous,” Smith, 51, wrote in a textual content message from his residence within the coalfields of jap Kentucky. His respiratory is so labored at instances, he wrote, that he wasn’t certain he might get via a telephone name.

“I’ve a tough time simply strolling to the kitchen with out dropping breath,” he wrote. “I keep so drained and exhausted.”

Smith’s lungs are riddled with fibrotic tissue. When NPR and PBS’s Frontline final visited in 2018, he tried to mow his garden, however a match of heavy hacking compelled him to his knees. Coughing violently, he spit out what appeared like moist and crusty bits of darkish grey paper with black streaks — useless lung tissue, his respiratory therapist instructed us.

Smith suffers from progressive large fibrosis, or difficult black lung, a sophisticated, incurable and deadly stage of black lung illness. It is triggered by the inhalation of coal mine mud, particularly publicity to extremely harmful silica mud.

Silica is certainly one of Earth’s most ample minerals, and it is about 20 instances extra poisonous than coal mud. It is typical within the quartz that surrounds coal seams, particularly in central Appalachia. Mining machines reduce via the rock to achieve and to mine coal seams, grinding rock into superb, sharp and simply inhaled silica particles.

Publicity to silica mud probably explains Smith’s difficult black lung analysis on the comparatively younger age of 39 and after simply 12 years of chopping rock and coal underground.

“As dangerous as I really feel now, and I by no means thought I’d say it,” Smith texted, “I so want I had by no means stepped foot inside a mine.”

Danny Smith spent simply 12 years mining coal earlier than he was identified with difficult black lung illness at 39.

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Elaine McMillion Sheldon for PBS Frontline


Danny Smith spent simply 12 years mining coal earlier than he was identified with difficult black lung illness at 39.

Elaine McMillion Sheldon for PBS Frontline

The dimensions of a profound human tragedy

Concern over silica’s position in black lung has been rising for many years, and mine security advocates have urged regulators to behave since 1974. And this summer time, the federal Mine Security and Well being Administration (MSHA) lastly issued a proposed new regulation to restrict miners’ silica mud publicity.

The draft rule would set up a silica mud publicity restrict twice as robust as it’s now. It additionally creates a framework for the company to instantly regulate extreme silica exposures, one thing it hasn’t beforehand accomplished, making citations and fines potential for placing miners in danger.

“Our present customary because it pertains to regulating silica within the nation’s mines … doesn’t adequately shield miners’ well being,” mentioned Christopher Williamson, assistant secretary of labor for mine security and well being.

Mine security advocates welcome the brand new publicity restrict — 50 micrograms of silica per cubic meter of mud. It is what they have been searching for for many years.

But when the rule is adopted, the company predicts it might save solely 63 coal miner lives and keep away from 244 instances of black lung illness over 60 years. An investigation by Public Well being Watch, NPR, Louisville Public Media and Mountain State Highlight suggests this can be a gross underestimate of the rule’s potential upside.

The investigation sought to doc a extra full image of the present prevalence of the illness than beforehand reported. It discovered greater than 4,000 instances of difficult black lung since 2010 and greater than 1,500 diagnoses in simply the final 5 years alone.

The company’s failure to account for the 1000’s of sick and dying miners now affected by the illness appears to undercut the urgency for a proposed regulation that mine security advocates contemplate important to saving lives.

“The dimensions of human tragedy is profound,” mentioned Kirsten Almberg, an epidemiologist on the Black Lung Knowledge and Useful resource Heart on the College of Illinois Chicago. “There’s actually no method to quantify … the person tragedy that occurs in every of those instances, with lives reduce brief, careers reduce brief, communities reeling and households falling aside. It is simply devastating.”

When evaluating the precise rely of difficult black lung instances documented on this investigation with MSHA’s predictions, “the distinction in scale is placing,” mentioned Almberg.

Mine security advocates are involved that failing to make the strongest case for the proposed rule might embolden opposition from the mining trade and its supporters in Congress. They usually fear that the rule’s enforcement provisions are weak, its attain is simply too expansive and that it might nonetheless in the end fail to guard miners from silica’s noxious results.

Concerning the 2023 investigation: Reporters surveyed 25 personal and federally funded black lung clinics in 13 states and requested knowledge from the Nationwide Institute for Occupational Security and Well being (NIOSH). The NIOSH numbers come from a program that assessments working miners for black lung illness. The clinics reported the outcomes of black lung assessments for largely retired and laid-off miners. Some clinic knowledge was collected and reported by the Black Lung Knowledge and Useful resource Heart on the College of Illinois Chicago. Silica mud knowledge was obtained from the Mine Security and Well being Administration and analyzed by Justin Hicks of Louisville Public Media.

So many miners useless and dying

The mine security company’s predicted variety of instances that may very well be averted with stricter regulation pales compared to what black lung clinics are literally seeing.

Three clinics alone in southwestern Virginia and jap Kentucky have collectively reported greater than 1,500 instances within the final decade. That is six instances the variety of instances MSHA says its proposed rule would forestall over 60 years.

Dr. Brandon Crum evaluations X-rays of coal miners with extreme black lung illness at his clinic in Pikeville, Ky.

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Elaine McMillion Sheldon for PBS Frontline


Dr. Brandon Crum evaluations X-rays of coal miners with extreme black lung illness at his clinic in Pikeville, Ky.

Elaine McMillion Sheldon for PBS Frontline

“As of now, we’re virtually at 700 instances of difficult black lung,” mentioned Dr. Brandon Crum, a radiologist specializing in black lung X-ray assessments at United Medical Group in Pikeville, Ky.

“I am shocked that we proceed to see that a lot illness and the severity of the illness,” Crum added. “We’re seeing youthful and youthful miners get it. … Males of their 30s, 40s and 50s regularly.”

Two clinics operated by Stone Mountain Well being Providers in southwestern Virginia report greater than 800 instances of difficult black lung within the final decade.

That has pulmonologist Drew Harris, Stone Mountain’s medical director, questioning MSHA’s illness predictions. “Not factoring into their threat prediction the quantity of illness that’s at the moment taking place and had been taking place for 10 to fifteen years … isn’t acceptable,” Harris mentioned.

A pair of respiratory remedy clinics in southwest Virginia and jap Kentucky even have caseloads that defy MSHA’s projections for averted illness and dying.

“We misplaced 11 males within the final seven months … 147 deaths have occurred in my clinics, from black lung, in 10 years. And that’s heartbreaking,” mentioned Marcy Martinez, a respiratory therapist who operates New Beginnings Pulmonary Rehab, which makes a speciality of remedy for miners with difficult black lung.

“I do not assume they’ve an idea of what the truth is on the market…,” Martinez added.

A wall of images of miners with difficult black lung who acquired respiratory remedy at New Beginnings Pulmonary Rehab in Norton, Va.

Marcy Martinez, New Beginnings Pulmonary Rehab


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Marcy Martinez, New Beginnings Pulmonary Rehab

The mine security company responds

Almberg, on the College of Illinois Chicago, mentioned she understands how the company got here up with comparatively small numbers for deaths and instances of illness that may very well be averted with its proposed silica mud rule.

She defined that the company’s predictions have been primarily based on a threat evaluation that depends upon realizing exactly how a lot silica mud publicity sick miners skilled. That element isn’t out there for the 1000’s of instances reported by the clinics and NIOSH.

“They’re not likely ready to make use of that within the modeling as a result of we’re not in a position to quantify publicity,” Almberg mentioned.

“I do assume it’s an underestimate,” Almberg added. The company mentioned so in its proposal, she famous, although there nonetheless was no point out anyplace else of the 1000’s of documented instances of illness within the final decade.

The mine security company at first deferred questions on its threat evaluation, and different considerations concerning the proposed rule, till after a public remark interval ended Sept. 11.

A number of weeks later, MSHA responded on to Public Well being Watch, saying it’s contemplating recommendations that it “underestimates the good thing about the proposed [silica dust limit] because the company works towards a closing rule.”

The assertion additionally famous that Assistant Secretary Williamson attended a latest nationwide convention of black lung clinics and acquired updates from clinic workers, well being specialists, black lung researchers and sick coal miners.

“Williamson is deeply troubled by the quantity of illness — together with probably the most superior kinds — that well being specialists proceed to report in Appalachia,” the company mentioned.

MSHA has but to announce a timeline for a closing rule, however given required evaluations and approvals from the Labor Division and the Workplace of Administration and Funds, the ultimate language may very well be months away.

Lungs riddled with fibrotic tissue from difficult black lung illness are displayed within the workplace of radiologist Brandon Crum in Pikeville, Ky.

Elaine McMillion Sheldon for PBS Frontline


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Elaine McMillion Sheldon for PBS Frontline


Lungs riddled with fibrotic tissue from difficult black lung illness are displayed within the workplace of radiologist Brandon Crum in Pikeville, Ky.

Elaine McMillion Sheldon for PBS Frontline

A historical past of overexposures to poisonous mud

The proposed crackdown on silica follows a fraught historical past of the mine security company’s a long time of failure to guard miners from the poisonous mud. The proposal additionally overlooks a historical past of overexposure at coal mines.

Once more, this downplays the necessity and justification for motion.

The rule notes that 93% of silica mud samples have been in compliance with present silica mud limits since 2016. However the remaining 7% of samples quantity to five,300 cases of extreme publicity to the mud primarily based on the newly proposed restrict, based on MSHA knowledge analyzed by Louisville Public Media and Public Well being Watch.

Within the 30 years main as much as 2016, company knowledge analyzed by NPR and Frontline discovered 21,000 extreme silica mud samples primarily based on the prevailing restrict. Greater than twice that many mud samples — 52,000 — exceeded the newly proposed restrict.

Which means that coal miners labored amid harmful ranges of silica mud — which is well inhaled, simply lodges in lungs and may result in extreme illness and dying — tens of 1000’s of instances in 30 years.

Throughout these three a long time, the chance of silica mud publicity elevated, as mining consumed the thickest coal seams, leaving thinner seams embedded in rock. Slicing these thinner seams generated extra superb silica particles.

Additionally, throughout that interval, the company didn’t reply successfully to the menace.

Way back to 1996, inside company memos obtained by NPR acknowledged the issue, together with a cluster of extreme black lung illness linked to silica mud publicity. The company despatched out warnings to mining firms concerning the menace and instructed voluntary motion to cut back publicity.

It additionally has since performed coal and silica mud enforcement campaigns, staging particular unannounced inspections at mines persistently exposing miners to extreme mud.

However no motion was taken to particularly regulate silica mud, till now.

The mud satan within the particulars: Are proposed protections robust sufficient?

Mine security advocates credit score the company for proposing two monumental modifications: making the silica mud publicity restrict twice as strict and instantly regulating silica mud for the primary time.

However there is a mud satan within the particulars. Miner advocates complain about components of the proposal that appear to allow self-policing by mining firms and render company oversight and enforcement weak, ineffective or nonexistent. Listed here are their predominant considerations — and what they assume may very well be improved:

Danny Johnson was identified with progressive large fibrosis, probably the most extreme stage of black lung illness, at age 57. He had labored for many years in numerous mines in southern West Virginia and jap Kentucky — generally going greater than two weeks in a row with out a time off.

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Roger Might for Mountain State Highlight


Danny Johnson was identified with progressive large fibrosis, probably the most extreme stage of black lung illness, at age 57. He had labored for many years in numerous mines in southern West Virginia and jap Kentucky — generally going greater than two weeks in a row with out a time off.

Roger Might for Mountain State Highlight

1) Sampling is within the arms of the mining firms — extra oversight is required

The proposed rule requires mining firms to pattern coal mines for silica mud when and the place miners are working. The samples will then be despatched to impartial labs for evaluation.

If the samples present extreme silica, mining firms can be required to cut back the publicity, utilizing what are referred to as engineering controls: rising air flow to brush away mud; ensuring water sprays are working correctly and tamping down mud; slowing down mining machines to decrease mud; and/0r deciding to not reduce thinner coal seams embedded within the rock that produces mud.

These corrective actions and the silica mud sampling are left fully to mining firms. They’re required to maintain information of the samples and their responses, however they aren’t required to ship these information to MSHA.

Federal regulation is “very clear that the last word accountability for miners’ security and well being lies with the mine operator,” mentioned Williamson, the mine security chief.

“Operators have authorized obligations and also you begin out from the premise that individuals are going to adjust to the regulation. … After which if they do not, there are penalties for that.”

In actual fact, there is a historical past of mud sampling fraud, with a Kentucky firm fined and an worker sentenced to jail this yr, and convictions in one other case final yr.

The proposed rule additionally fails to explain MSHA’s oversight and enforcement of mining firm sampling, and responses to harmful ranges of mud.

The company responded by saying it’s going to proceed its present oversight and enforcement routine: quarterly inspections required by federal regulation, which embrace MSHA’s personal silica mud sampling and evaluation. Company inspectors can ask to see mining firm information of mud sampling and corrective actions.

However inspectors are in coal mines solely a fraction of the time. They will not witness a lot of the sampling performed by mine operators and a lot of the modifications firms make to manage extreme mud.

“With out enforcement of the rule … it is basically ineffective,” mentioned Drew Harris of the Stone Mountain clinics. “If folks do not comply with the rule or there is no incentive to comply with the rule, it isn’t going to have impact. And I am not satisfied that as it’s written there’s sufficient incentive to do the suitable factor.”

West Virginia coal miner Cecil Matney Jr. is extra direct, primarily based on his 25 years of mining expertise.

“For those who’re not holding the corporate liable for one thing, they’re gonna break that rule,” he mentioned.

A makeshift billboard depicting a miner working in a “low coal” mine shaft greets drivers leaving Fleming-Neon, Ky.

Justin Hicks/Louisville Public Media


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Justin Hicks/Louisville Public Media


A makeshift billboard depicting a miner working in a “low coal” mine shaft greets drivers leaving Fleming-Neon, Ky.

Justin Hicks/Louisville Public Media

MSHA added in its latest assertion to Public Well being Watch and its reporting companions that it’s contemplating extra direct oversight and enforcement, at the very least relating to extreme mud detected in mining firm samples.

“MSHA is contemplating requiring that when an operator’s pattern is above the [silica dust limit] that operator studies that overexposure to the MSHA district supervisor,” the company wrote.

“This might enable MSHA to take acceptable enforcement motion and supply any crucial compliance help to operators.”

2) It takes too lengthy to investigate mud samples — faster know-how is obtainable

It now takes every week or extra for silica mud samples to achieve labs and endure evaluation, and for mines to get again outcomes. Which means extreme exposures might proceed, shift after shift, whereas mines await outcomes.

A new sampling course of will get outcomes a lot faster — proper on the finish of each sampled shift. That makes potential a direct response to extreme mud.

Some mining firms are utilizing the brand new sampling course of voluntarily, however MSHA would not require its use as a result of it isn’t thought-about dependable sufficient for compliance and enforcement.

NIOSH developed the brand new course of, and in an emailed assertion the federal analysis company mentioned, “the accuracy of the method, in its present state, might be affected by the presence of different parts within the mud.”

Nonetheless, some mine security advocates contemplate it “the most effective out there know-how,” a phrase from federal regulation that they argue permits required use of the machine, even when it isn’t absolutely refined.

The machine “would facilitate extra frequent sampling and way more speedy correction of hazardous circumstances,” wrote Richard Miller in his feedback on the silica mud proposal. Miller is a retired labor coverage director for the Home Committee on Training and Labor.

“It’s nicely inside MSHA’s authority, primarily based on the legislative historical past of the Mine Act, to difficulty a technology-forcing customary that requires operators to make use of greatest out there know-how — together with know-how that’s off-the-shelf or on-the-horizon,” Miller wrote.

MSHA has not responded to Miller’s declare.

3) Persevering with to work is required even when harmful mud is detected. Miners must be evaded soiled air

The proposed rule permits work in harmful ranges of mud “quickly” whereas mine operators take corrective motion to get mud all the way down to the authorized restrict. In these circumstances, miners could be required to put on protecting mud masks or respirators.

The mining trade has argued for many years that miners might work safely in extreme ranges of mud so long as they put on protecting gear.

The Nationwide Mining Affiliation mentioned in its feedback on the proposal “that supplemental controls [masks and respirators] are crucial to guard well being” and that relying completely on engineering controls, like strong air flow or slowing down mining machines, hasn’t prevented illness and dying.

Danny Johnson, a retired coal miner with difficult black lung, holds a protecting masks that was once white, however turned black and crusted with mud throughout one working shift in a mine.

Roger Might for Mountain State Highlight


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Roger Might for Mountain State Highlight

However many miners complain that the mud masks and respirators they have been given are sometimes ineffective and even counterproductive.

“You place them over your face … and also you’re gasping for air on a regular basis,” mentioned Danny Johnson, a 69-year-old retired coal miner with 37 years in coal mines and a case of difficult black lung now.

The masks additionally get sizzling, he added. “You fritter away. I imply, you fritter away always.”

Miners have filed a whole lot of lawsuits over the ineffectiveness of mud masks. Some have resulted in multimillion-dollar verdicts and settlements.

Extra-modern respirators are thought-about efficient in retaining out mud. However some miners complain they will partially block imaginative and prescient and/or impair listening to, that are vital whereas doing exhausting and threatening work that requires clear sightlines and communication.

“How lengthy are you going to inform a miner to depend on the respirator to proceed working in a poisonous setting recognizing that it isn’t completely possible for miners to depend on respirators constantly underground?” requested Harris of the Stone Mountain clinics.

Harris and others need additional work prohibited till the mine environment is cleared of harmful ranges of mud. This method is a basic precept of office security, referred to as the hierarchy of controls, which places elimination of hazards as the primary “most well-liked” motion, and use of private protecting protecting gear, like mud masks and respirators, because the final.

The mine security company responds to this concern and others by saying they are going to be thought-about whereas creating a closing rule.

Debbie Johnson is a black lung nurse who’s used to seeing sick coal miners like her husband, Danny. “He is received black lung. A complete lot of them have black lung. … It is the silica mud that is killing them.”

Roger Might for Mountain State Highlight


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Roger Might for Mountain State Highlight


Debbie Johnson is a black lung nurse who’s used to seeing sick coal miners like her husband, Danny. “He is received black lung. A complete lot of them have black lung. … It is the silica mud that is killing them.”

Roger Might for Mountain State Highlight

4) Safety is expanded to all mines, not simply coal — a frightening regulatory activity

The proposed rule would not simply apply to the nation’s 930 coal mines. It additionally applies to 11,000 different mines, collectively often known as metallic/nonmetal mines, which make use of 144,000 extra miners than coal mines. They, for the primary time, can be required to pattern for silica mud, and to supply miners with medical screening for illness.

It is a large new regulatory requirement for the mines and the company that regulates them. It requires an intensive mud sampling and medical surveillance infrastructure that doesn’t at the moment exist.

“An similar method is not going to work for coal and [metal/nonmetal] in all circumstances,” mentioned the Nationwide Mining Affiliation in its response to the proposal. “An try and create a uniform method will complicate sampling efforts and frustrate [the agency’s] desired purpose of a clean and speedy adoption of this significant initiative.”

Some security advocates fear that together with metallic/nonmetal mines within the proposal will make it tougher for MSHA to totally shield coal miners, who’re already struggling by the 1000’s.

“Protections for coal staff … are simply at a disaster degree and have to be prioritized,” mentioned Harris of the Stone Mountain clinics, although he acknowledges the significance of defending metallic/nonmetal staff as nicely.

Mine security chief Williamson pushed again, saying the company “has duties to guard all miners’ security and well being.”

Williamson offered a highlighted copy of the company’s fiscal yr 2024 finances request, which seeks a rise of greater than $20 million for expanded enforcement: $7 million is particularly for silica mud enforcement, and greater than $2 million would improve the capability of MSHA’s labs to accommodate an anticipated escalation in mud samples collected by company inspectors.

“We have demonstrated that this can be a precedence. And we have requested for extra money to have the ability to do it,” Williamson mentioned.

The finances request has the assist of the White Home however nonetheless should be authorised by Congress. The Home Appropriations Committee has already proposed chopping the company’s requested finances by practically $63 million.

The urgency to behave: “Am I going to see my children develop up?”

In Logan County, West Virginia, coal miner Cecil Matney Jr. would not wish to see youthful miners find yourself like him. “Am I going to get to see my children develop up?” he requested. “That is one thing you do not know.”

Matney is simply 50 however already has a analysis of difficult black lung.

“It seems like a ton of bricks laying in your chest if you’re attempting to catch your breath,” he mentioned. “My spouse’s woken me up considering I used to be dying as a result of I wasn’t respiratory.”

Matney nonetheless works underneath a particular federal program that retains him in mining however in jobs away from harmful mud.

Regardless of coal plant and mine shutdowns that price greater than 50,000 different miners their jobs since 2011, some 40,000 coal miners nonetheless work in U.S. mines.

International demand for American coal continues, particularly for high-value metallurgical coal used to make metal. “Met” coal, because it’s referred to as, is so worthwhile that mining firms will reduce thinner and thinner seams, and increasingly more silica-bearing rock, to retrieve it.

Greater than 12,000 miners labored in metallurgical mines final yr, based on the Vitality Info Administration.

1000’s of miners will probably proceed to mine coal for years to return and can proceed to face publicity to silica mud.

“We do not have as many miners as we used to, say 20 years in the past,” mentioned radiologist Crum, “however I feel the share of miners which are going to contract black lung will most likely be increased, and the share of extreme illness can be considerably increased.”

Danny Smith has picked out his gravesite within the prime left nook of the household cemetery at his residence in Canada, Ky.

Elaine McMillion Sheldon for PBS Frontline


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Elaine McMillion Sheldon for PBS Frontline

Again in jap Kentucky, Danny Smith typed out extra messages on his cellphone, an oxygen tube clipped to his nostrils. He is on oxygen on a regular basis now, he wrote. He cannot get sufficient air with out it and he is being assessed for a double-lung transplant.

“I completely agree that one thing needs to be accomplished,” Smith wrote, completely satisfied to see that MSHA plans to do extra to guard miners from the silica mud that made his life so tough at such a younger age.

He is additionally wistful about what he calls the “billion-dollar coal fields” in his nook of Appalachia and the prosperity mining jobs made potential.

“Coal mining made it what it was at one time,” he mentioned. “Individuals had very comfy lives right here.”

There was a pause in his typing. Then these phrases slowly appeared:

“I’d slightly be poor and [have] no residence as to really feel what I have been feeling recently and realizing it’s going to solely worsen.”

This story comes from Public Well being Watch and was produced in partnership with Louisville Public Media and Mountain State Highlight. An earlier model of this story ran on Aug. 31 on Public Well being Watch and associate websites. This model of the story has been up to date with extra reporting.

Public Well being Watch is an impartial nonprofit investigative newsroom targeted on public, environmental and occupational well being.

Howard Berkes is a retired NPR investigations correspondent who collaborated with the PBS collection Frontline on a landmark 2018 investigation exposing an epidemic of difficult black lung illness and the failure of federal regulators to stop it.

Justin Hicks is the info reporter for Louisville Public Media and the Kentucky Heart for Investigative Reporting.

Allen Siegler is the general public well being reporter for Mountain State Highlight, an impartial investigative reporting information service targeted on West Virginia.

Carmel Wroth edited this story for NPR.

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